Thomas the Tank Engine Playhouse

Several relatives asked what toys my son would like.  But the sad fact is, we’ve got loads of toys, many second hand from friends, family and various facebook groups etc.

So what would he like?  He’s Thomas mad and loves to watch the series and movies (even the horrendous American ones)

I decided to use up a couple of the industrial metal barrels, but I’m a rubbish designer so I used sketchup with some downloaded models and did some basic scaling to get a rough idea of sizes and measurements.  After resizing, I found that an industrial barrel wasn’t quite long enough, but when scaled down, Thomas accommodate a 1.2m tall child in the cab.

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We started out by cutting a template out of the side of Thomas and double checking that he’d fit.

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Lots of circular and straight sections required, so out came the new jigsaw.

 

 

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After day one, we were pleased with our progress – we’d adapted the design a little, Thomas’s boiler doesn’t stretch all the way to the cab, but it certainly looks the business now!

 

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Brewing Forums

Well up until recently  I’d spent a lot of time at the home brew forum.

Sadly a few days ago the forum was passed to what seems to be a commercial organisation to manage.  On April 1st, suddenly it moved platforms from phpBB to vBulletin.  The usual stuff happened, posts broke, signatures got 10x larger and where certain characters were used all sorts of random stuff got printed.  Even as writing now, you can’t edit posts.

You’d expect a better phased move, but what most people are up in arms about was the sudden change without consulting a thriving community.  Then people who complained started getting banned.  Some of the higher regulars upped sticks after being banned and put up a new forum.  The words used to describe the forum (Craft Brewing) suddenly got banned on THBF.

So if you’re looking for some of the old community, try http://forums.craftbrewing.org.uk and join the unrestricted debate.

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Fermenting Chamber and more beer

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On Saturday night I filled up the boiler for an early morning beer brew to see if I could be over and done with by about 11:30am.  I was.  I was infact over and done with by about 10:30am, but started on another project, sorting out the fermentation chamber.

What is a fermentation chamber and why would you want one?  There’s two answers to that question.  The first and arguably the most important is that it gets the fermentation vessel out of our guest bedroom where it won’t disturb anyone.

The second answer is that it gives much more control to the brew.  The temperature that the yeast is at defines some of the flavours of the beer.  In the case of a wheatbeer, many of the esters that produce the banana  and clove flavours happen at different temperatures.  Want more banana? Raise the temperature to 20′C, want more clove, 17′C.  Some beers such as Lagers really need cold temperatures (well outside the scope of this post, click here for much more detailed information)

To make a simple fermentation chamber you need a working fridge and a heater of some sort.  I settled on a fridge from eBay and an old heating belt I had lying around.

You’ll also need a controller.  Many opt for an STC-1000 which is a great bit of kit.  It’s easy to hook up – you just set your temperature and off it goes.  Trouble is, it needs you to be around to monitor it.  If I want a brewing profile to start at 23′C for two days, then drop to 16′C for 6 days then crash cool to 2′C, I have to press the buttons physically.  It’s not possible because my commute (currently 3hrs each way) mean I’m spending more time in hotels than at home.  So it needs to be remotely controlled.  Something like this would normally cost hundreds if not thousands of pounds.  It’s not a commercial bit of kit and therefore not mass produced because professional brewers don’t tend to log into their brewery at home to control their systems.  I think.

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Brewpi is a fantastic bit of software that integrates an arduino uno and a raspberry pi to control temperatures.  The raspberry pi (this is a circuit board and nothing to do with edible pie) provides a web interface whilst the uno does much of the work.  It’s a bit of a cheek to call it a brewpi when the uno is doing most of the control, but the pi interface really does a nice job of formatting the data.  It’s all very much DIY.

Link the brewpi up to some sensors and some SSRs to drive the fridge and the brewing belt and hey presto, fermentation chamber.

The build took about 6hrs to complete including two trips to Maplins about 20 minutes down the road and I’m very pleased with it.  I can control temperatures from my laptop no matter where I am in the world.

For those that are interested the fridge runs at 110w and the heater at 25w.  They’re on for short periods of time (10-15 minutes max).  At 240v the fridge uses about 0.6a and the heating belt about 0.1a.  To maintain a hot temperature the heater will run for about 5 out of every 10 minutes.  It would take about 40 hours to use a unit of electricity (about £0.12?).  Similarly the fridge runs for 5 minutes out of every 30 and uses a very similar amount of electricity to maintain a temperature and would take about 45 hours to use a single unit of electricity.  Unless my maths is off.  This is with an ambient external temperature of 14′C and a 20′C or 4′C temperature respectively.

 

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Fine spring weather, BBQ and Chicken Coop update

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The good weather of early spring is here and perfect BBQ weather.

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Today I finally got round finishing the laying boxes for the chickens.  Bar a ramp we’re now ready for them. We did end up sacrificing the automated door which still doesn’t yet work. But it works well enough on manual so we’ll go with that so I get fresh eggs for ice ream making in the summer.

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Completely over engineered – the material bill was about £8. The blocks on the cleaning and inspection hatches work as both handles and lock for the doors. One turns and rests on the other to make sure they don’t accidently open on their own.

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The roosting bars are Sanded down to allow the chickens to comfortably perch of they want to.

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Of course when we finally mounted the nesting boxes we found out didn’t fit. So I had to re-engineer the wire doors.

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After our green house clean up the seeds Helen planted are coming along well and the mangetout is already well underway!

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Strangely another creature is taking over the garden now…

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Brewpi #2

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The 2nd controllable part of the brewing process is the fermentation temperature. To do this there is the brewpi. Whilst the name suggests the raspberry pi is the main feature you’d actually be wrong. It’s our friend the arduino again.

The arduino is used to control a couple of SSRs which turn on a fridge or heating element and do the maths for indirect heating or cooling to maintain a temperature profile for your beer. For some beers like wheatbeer and lagers you need different profiles to generate the different flavours from the yeast.

Where the raspberry pi comes in is the network graphs and more complex programming.

This weekend I got a cheap fridge from eBay ready for fermenting in! I also used the London Hackspace laser cutter to make a project box for the electronics.

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Brewpi

So the next step to really good beer is water quality and temperature control!

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To do this a good way is to use a fridge or freezer and a temperature controller.  Fridges make excellent fermenters because you can use the light bulb to heat and the fridge element to cool. The brewpi uses a raspberrypi and an arduino.  The software is developed and all you need is the hardware and a good project box to hold it all in.  So on a visit to the London Hackspace to watch some beer being brewed I was happy to be shown how to make the box on the last cutter. Now just need a fridge, some ssrs and a temperature probe or two!

Water quality wise I have hard water… and the analysis goes on!

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Manure

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Today was manure day.  Lots of manure.

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After pic. But not the last.

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A job well done I thought.  But no, apparently root veg don’t like manure so Helen demanured a bed.

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Whilst I laid more patio in the green house and we both got rid of the snails.

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Sam helped!

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Roofing

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Oddly my shed roof had lost its roofing material.  It could have been all these winds, but based on the fact it was ripped to shreds by lots of sharp claws, I’m guessing it has something to do with the four legged creatures in the house using it to get on the roof.  Perhaps I need to use something tougher.

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There was enough felt left over to do the roof of the pizza oven.  I’m worried because I don’t think the lime render is sticking very well at the moment has developed a lot of cracks – this may be due to the damp seeping in.   Hopefully this’ll have sorted that problem out now!

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eBIAB #7 Dark German Wheatbeer!

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Brew day 2 – my wife and son were off in Hereford for the weekend, so I squeezed in another brew day – this time making a much darker brew.  This one was a Weissbier Dunkel - http://www.brewtoad.com/recipes/weissbier-dunkel

This was also my first solo brew using a recipe I’d adapted for the BIABacus.  I got a gravity of 1048 whereas  I was aiming for 1.051, so not bad.  I didn’t bother with dicoctions or step mashes.

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Much simpler hop recipe (just one addition at 60 minutes) and the wort tasted lovely.  I pitched a WLP-300 yeast.  Yeast is the most important part of German Wheatbeers – you need a special kind to get the correct banana and clove tastes!

 

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eBIAB #6 Making some beer!

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With the new SSR fitted, it was time one again to brew!  I used the standard NRB Amarillo BIAB recipe from the BIABacus at http://www.biabrewer.info.

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We raised the water to 71′C to hit our strike temperature.  The grain was stored inside, already in the bag ready to go.  If the grain was colder than room temperature, we’d have to increased our strike temperature to take this into account.  You can see above the bag already added and giving a stir to break up all the lumps.

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After the grain is stirred and at the right temperature, we wrapped up the grain in a sleeping bag and used my coat over the top (not pictured).  At this point, have a beer!

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Halfway through the 90 minute mash, the temperature had dropped about 4′C, so we raised the bag up and turned the element back on.

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At the end, we’d really squeezed the bag out and put the dried grain in the composter.

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Now it was time to raise the temperature up and give it a boil.

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Here it is – boiling.  It did this for a further 90 minutes.  The hop additions weren’t pictured, but I used three brewing socks to make the additions through the brew.

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We added curtains halfway down the garage to keep the steam at bay and used a fan I’d found in a skip to push the steam out the double doors.

 

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Taste testing with an absurdly long spoon is necessary.

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Immersion heater in, you can see the hop bags.  Five minutes before this I added a protofloc tablet to aid with clarity.

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I pitched the lot (cold break and hot break) into the fermenter.  Everything smells fine to me.

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I used the drop into the fermenter to aerate the wort.

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Lots of bubbles! So well aerated that I couldn’t easily pitch the dry yeast.   Next time, maybe I’ll make a starter!

I really enjoyed the brew – a few things didn’t go as planned and the immersion cooler hose ends had gone AWOL so we had to run round looking for those at the last minute, but it was fairly relaxing.  The wort tastes excellent and I’m looking forward to the beer.  My only concern is I only used half a protofloc tablet (thinking they were the same as whirlfloc tablets) and I tossed in all the break rather than filtering, but I’ve been told conflicting views.  We’ll see how it works out.

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